Automatic solar panel frame removal machine
The deframing machine that turns a framed module into a frameless laminate plus clean aluminium. Pneumatic positioning clamps square the module, the c
01
The consumables, named
| Part | Function | Why it wears | Sourcing |
|---|---|---|---|
| Chain and sprocket | Drives the movement of the machine | Continuous cyclic loading against the frame | Standard industrial chain size — usually sourceable locally |
| Four positioning cylinders | Square the module before the cut | Pneumatic cycling, thousands of cycles per week | Keep as spares from the start |
| Positioning rubber | Contacts the module and protects it from the clamps | Direct contact with frame and glass edges | Keep as spares from the start |
This list is the consumable set identified in the frame removal machine's equipment brief. Other machines in the range have their own wear list, which is issued with the quotation.
02
Settings that should not be changed casually
The upper hydraulic press
The upper hydraulic press unit is adjusted and commissioned in our works before dispatch. The equipment brief is explicit that on-site changes to this setting are not recommended — if a change is genuinely needed, it should be made by an engineer. An over-set press is the fastest route to chipped double-glass edges and to a glass stream that falls below your buyer's specification.
03
Commissioning and handover
- 01
Pre-dispatch testing
The machine is assembled, run and its press setting commissioned in our works. Cycle time and positioning are checked before crating.
- 02
Site erection supervision
We supervise erection against the foundation and utility drawings supplied with the order.
- 03
Cold commissioning
Machine functions, guarding, e-stops and interlocks checked before any module is processed.
- 04
Hot commissioning on your modules
Trial on the actual module types from your feedstock, checking positioning, cut quality, glass condition and the frame that comes off.
- 05
Operator training
Loading, normal running, the changeover between module types, the wear parts to watch and the daily checks.
- 06
Handover documentation
Drawings, the consumable list, the setting record and the recommended spares list, handed to the plant.
04
After-sales support
Support is organised around the two questions a running plant actually has: where do I get the part, and how do I know the setting is still right. Wear parts are quoted with the machine so the list is known from day one, and the settings record issued at commissioning is what an operator should compare against when output quality changes.
We supply machines worldwide from Xingyang, and the practical details — response arrangements, spare-part logistics into your country and the service options available — are confirmed in the commercial offer rather than promised generically here.
Need spares or a service visit?
Send the machine type, the serial or order reference and the part you need. If you are not sure which part has worn, describe what the machine is doing differently and we will work it out with you.
FAQ
Questions
Which parts of a frame removal machine wear out?
Four: the chain and its sprocket, the four positioning cylinders, and the positioning rubber. The chain is a standard industrial size and is usually sourceable locally; the cylinders and positioning rubber are the parts we recommend holding in stock.
Are spare parts available locally?
For the chain, usually yes — it is a standard industrial size and most markets have a supplier. The purpose-made parts, the positioning cylinders and the positioning rubber, come from us, which is why we recommend holding them as spares rather than waiting for a shipment when a machine is down.
Is operator training included?
Commissioning includes operator training on loading, normal running, module-type changeover, the wear parts to watch and daily checks. It is delivered on your own modules during hot commissioning, which is when it is actually useful.
Can you commission machines we already own from another supplier?
We can advise on commissioning method and on what to check, but we do not service another manufacturer's equipment as a rule. Send us the details and we will tell you honestly whether it is something we can help with.
Send us the module mix and the through-put
Tell us what arrives at your gate and what has to leave. The engineering team replies with the station configuration, the scope boundary and the information still missing before drawings start.
- Modules — framed single-glass, double-glass, frameless, thin film, mixed
- Condition — intact, or a meaningful share damaged or bent
- Through-put — modules per hour or t/h, and your shift pattern
- Output — which fractions you sell or store, and to what specification
Prefer to talk first? WhatsApp +86 182 0399 3035 or email [email protected].